Description
Hybrid Carbide Side Contact Tips are suitable for use in applications where tip contact to the surface of the die should be limited or avoided. For these applications, we do not recommend the use of Surface Contact Tip designs in order to safeguard the critical features on the die surface.
The design of our Side Contact Tips features tapered contact angles to contact the selected edges of the die. Our innovative tip geometries ensures the stability and performance for such critical applications during the Pick and Place process.
Hybrid Carbide Side Contact Tips are manufactured with Alloy Steel tool bodies to cater to a wide range of machine tool holders. As compared to a Full Body Carbide Tool, Hybrid Tools are more economical and delivers a higher return on your investment.
Oricus manufactures a wide range of customized Hybrid Carbide Side Contact Tips with angle configurations designed and manufactured to fit your die and application requirements. Standard angle configurations of 90° and 120° are available. We are also able to produce customized angles and application specific geometries to your requirements.
Features
- Maximum surface contact between tip and the die or device
- Can be made in Square, Rectangular and Custom outer profiles
- Size and layout of the vacuum holes are fully customizable
- Tool body available in Alloy Steel for fitment to machines with magnetic tool holders
- Harder than Rubber, Engineering Plastics and Alloy Steel Side Contact Tips
- Highest wear resistance amongst Rubber, Engineering Plastics and Alloy Steel Side Contact Tips
- Highest temperature resistance amongst Rubber, Engineering Plastics and Alloy Steel Side Contact Tips
Benefits
- Able to leave critical features of the die surfaces untouched during the Pick and Place process
- Eliminates potential issues resulting from die rotation which is apparent in surface contact tip design types
- Longest tool life compared to Rubber, Engineering Plastics and Alloy Steel Side Contact Tips
- More cost efficient with shorter lead times as compared to Full Carbide Side Contact Tips
Material Information
Each and every material selected for use in our products go through a stringent Selection, Development and Assessment process. In-house developed compounds are developed with the latest innovations in material technology and feature formulations that are designed specially for use in the Semiconductor industry. For externally procured materials, each material goes through a rigorous Quality Assurance and Performance Assessment programme before being qualified for use in our products.
| Material Description | Hardness | ESD Surface Resistance (Ω) | Service Temperatures (Deg C) | |
|---|---|---|---|---|
| Carbide | Carbide, K15 | HV30 1740 | Conductive ( < E2) | >800 |
| Carbide, K30 | HV30 1450 - 1570 | Conductive ( < E2) | >800 | |
| Carbide, M30 | HV30 1570 - 1600 | Conductive ( < E2) | >800 | |
| Carbide K40 | HV30 1315 - 1350 | Conductive ( < E2) | >800 | |
| Carbide, MG30 | HV30 1350-1400 | Conductive ( < E2) | >800 | |
| Stainless Steel (SS) | 15-5 PH | HRB 99 - 104 | Conductive ( < E2) | >500 |
| 17-4 PH | HRC 29 - 44 | Conductive ( < E2) | >500 | |
| SUS 430F | HRB 85 - 92 | Conductive ( < E2) | >500 | |
| SUS 420 | HRB 92- 95 | Conductive ( < E2) | >500 | |
| SUS 440C | HRB 97 | Conductive (
| >500 |
| |
| SUS 316 | HRB 79 - 95 | Conductive ( < E2) | >500 | |
| SUS 301 | HRB 85 | Conductive ( < E2) | >500 | |
| SUS 304 | HRB 80 - 92 | Conductive ( < E2) | >500 | |
| SUS 303 | HRB 92- 95 | Conductive ( < E2) | >500 | |
| HRB 83 | HRB 97 | Conductive ( < E2) | >500 | |
| HSS, HM33 | HRC 65 - 68 | Conductive ( < E2) | >500 | |
| HSS | HRC 65 | Conductive ( < E2) | >500 | |
| Tool Steels (TS) | CPM-10V | HRC 59 - 64 | Conductive ( < E2) | >500 |
| SKD 11 | HRC 30 | Conductive ( < E2) | >500 | |
| SKH 51 | HRC 62 - 65 | Conductive ( < E2) | >500 | |
| Mirrax 40 | HRC 39 - 43 | Conductive ( < E2) | >500 | |
| ASP 23 | HRC 58 - 66 | Conductive (| >500 |
| |
| Stavax | HRC 45 - 52 | Conductive ( < E2) | >500 | |
| XW 10 | HRC 56 - 62 | Conductive ( < E2) | >500 | |
| XW 42 | HRC 54 - 62 | Conductive ( < E2) | >500 | |
| Assab 718 - HH | HRC 37 - 42 | Conductive ( < E2) | >500 | |
| Assab 718 - Supreme | HRC 31 - 36 | Conductive ( < E2) | >500 | |
| DF2 | HRC 53 - 64 | Conductive ( < E2) | >500 | |
| DF3 | HRC 38.5 - 64.6 | Conductive ( < E2) | >500 | |
| Ramax HH | HRC 35 - 38 | Conductive ( < E2) | >500 | |
| NAK 80 | HRC 38 - 42 | Conductive ( < E2) | >500 |
Product Information
Standard Sizes
| Part Number | X (mm) | Y (mm) |
|---|---|---|
| PS-WDCT-DA03-04000250-01 | 4.00 | 2.50 |
| PS-WDCT-DA03-04000300-01 | 4.00 | 3.00 |
| PS-WDCT-DA03-05000250-01 | 5.00 | 3.00 |
| PS-WDCT-DA03-06000300-01 | 6.00 | 3.00 |
Customized Designs
If you are unable to find a size that fits your application from our catalog, get in touch with us and our Application Experts will provide you with a customized turnkey solution according to your die size, process and application.
Part Numbers And Ordering
Code
Code
- W – Hybrid Carbide
- V – Full Carbide
- Y – Superalloys
- L – Stainless Steels
- S – Steels
- F – Non-Ferrous
- E – Engineering Plastics
- P - Performance Engineering Plastics
Grade
Code
- F – Flat
- R – Relief
- G – Groove
- M – Matrix
- C – Side Clamp
Code
Make
- AP - Alphasem
- AS – ASM
- CA – Canon Bestem
- DA – Datacon
- EE – ESEC
- EM – EMTEC
- HA – Hitachi
- MR – MRSI
- PA – Palomar
- SR - Shibaura
- SW – Shinkawa
- UD – Universal Design
4 digit code 1590 = 15.9mm For OD:
4 digit code 0800 = 8mm
Tip ID Code
4 digit code 0518 = 5.18mm For ID:
4 digit code 0600 = 6mm
Version
