Descriptions
Hybrid Carbide Vacuum Relief Tips are designed to avoid profiles or protrusions on your dies and devices, with a high degree of customization available. The design of our Vacuum Relief Tips features a pocketed opening on the surface of the tip, which creates a reservoir of air to enhance the vacuum suction force during application.
Hybrid Carbide Vacuum Relief Tips are manufactured with Alloy Steel tool bodies to cater to a wide range of machine tool holders. As compared to a Full Body Carbide Tool, Hybrid Tools are more economical and delivers a higher return on your investment.
Oricus manufactures a wide range of Vacuum Relief tips sizes for different applications and die sizes. Customized tip sizes with thin-walled designs featuring central, offset and spherical relief configurations can be designed and manufactured for your specific application.
Features
- Reduced contact surface area between the tip and the die while not sacrificing suction force
- Can be made in Round, Square, Rectangular and Custom outer profiles with different pocket designs
- Options available between Box Reliefs or Spherical Reliefs depending on the level of rigidity required for the tip structure
- Tool body available in Alloy Steel for fitment to machines with magnetic tool holders
- Harder than Rubber, Engineering Plastics and Steel Vacuum Relief Tips
- Highest wear resistance amongst Rubber, Engineering Plastics and Alloy Steel Vacuum Relief Tips
- Highest temperature resistance amongst Rubber, Engineering Plastics and Alloy Steel Vacuum Relief Tips
Benefits
- Compared to the Flat Tip design, Vacuum Relief Tip design allows for stronger vacuum force to be applied to the die or device
- Reduced level of die or device rotation due to insufficient suction
- Reduced sticky die effect for swift Pick and Place motion
- Tailor made pocket sizes for the avoidance of sensitive bumps, profiles or protrusions of your die and device
- Longest tool life compared to Rubber, Engineering Plastics and Alloy Steel Vacuum Relief Tips
- More cost efficient with shorter lead times as compared to Full Carbide Side Contact Tips
Material Information
Each and every material selected for use in our products go through a stringent Selection, Development and Assessment process. In-house developed compounds are developed with the latest innovations in material technology and feature formulations that are designed specially for use in the Semiconductor industry. For externally procured materials, each material goes through a rigorous Quality Assurance and Performance Assessment programme before being qualified for use in our products.
| Material Description | Hardness | ESD Surface Resistivity (Ω/sq) | Service Temperatures (Deg C) | |
|---|---|---|---|---|
| Carbide | Carbide, K15 | HV30 1740 | Conductive ( < E2) | >800 |
| Carbide, K30 | HV30 1450 - 1570 | Conductive ( < E2) | >800 | |
| Carbide, M30 | HV30 1570 - 1600 | Conductive ( < E2) | >800 | |
| Carbide K40 | HV30 1315 - 1350 | Conductive ( < E2) | >800 | |
| Carbide, MG30 | HV30 1350-1400 | Conductive ( < E2) | >800 | |
| Stainless Steel (SS) | 15-5 PH | HRB 99 - 104 | Conductive ( < E2) | >500 |
| 17-4 PH | HRC 29 - 44 | Conductive ( < E2) | >500 | |
| SUS 430F | HRB 85 - 92 | Conductive ( < E2) | >500 | |
| SUS 420 | HRB 92- 95 | Conductive ( < E2) | >500 | |
| SUS 440C | HRB 97 | Conductive (
| >500 |
| |
| SUS 316 | HRB 79 - 95 | Conductive ( < E2) | >500 | |
| SUS 301 | HRB 85 | Conductive ( < E2) | >500 | |
| SUS 304 | HRB 80 - 92 | Conductive ( < E2) | >500 | |
| SUS 303 | HRB 92- 95 | Conductive ( < E2) | >500 | |
| HRB 83 | HRB 97 | Conductive ( < E2) | >500 | |
| HSS, HM33 | HRC 65 - 68 | Conductive ( < E2) | >500 | |
| HSS | HRC 65 | Conductive ( < E2) | >500 | |
| Tool Steels (TS) | CPM-10V | HRC 59 - 64 | Conductive ( < E2) | >500 |
| SKD 11 | HRC 30 | Conductive ( < E2) | >500 | |
| SKH 51 | HRC 62 - 65 | Conductive ( < E2) | >500 | |
| Mirrax 40 | HRC 39 - 43 | Conductive ( < E2) | >500 | |
| ASP 23 | HRC 58 - 66 | Conductive (| >500 |
| |
| Stavax | HRC 45 - 52 | Conductive ( < E2) | >500 | |
| XW 10 | HRC 56 - 62 | Conductive ( < E2) | >500 | |
| XW 42 | HRC 54 - 62 | Conductive ( < E2) | >500 | |
| Assab 718 - HH | HRC 37 - 42 | Conductive ( < E2) | >500 | |
| Assab 718 - Supreme | HRC 31 - 36 | Conductive ( < E2) | >500 | |
| DF2 | HRC 53 - 64 | Conductive ( < E2) | >500 | |
| DF3 | HRC 38.5 - 64.6 | Conductive ( < E2) | >500 | |
| Ramax HH | HRC 35 - 38 | Conductive ( < E2) | >500 | |
| NAK 80 | HRC 38 - 42 | Conductive ( < E2) | >500 |
Product Information
Standard Sizes
| Part Number | OD (mm) | ID (mm) |
|---|---|---|
| PR-WDRF-EE03-01600100-01 | 1.60 | 1.00 |
| PR-WDRF-EE03-01800120-01 | 1.80 | 1.20 |
| PR-WDRF-EE03-02000140-01 | 2.00 | 1.40 |
| PR-WDRF-EE03-02200160-01 | 2.20 | 1.60 |
| PR-WDRF-EE03-02400180-01 | 2.40 | 1.80 |
Customized Designs
If you are unable to find a size that fits your application from our catalog, get in touch with us and our Application Experts will provide you with a customized turnkey solution according to your die size, process and application.
Part Numbers And Ordering
Code
Code
- W – Hybrid Carbide
- V – Full Carbide
- Y – Superalloys
- L – Stainless Steels
- S – Steels
- F – Non-Ferrous
- E – Engineering Plastics
- P - Performance Engineering Plastics
Grade
Code
- F – Flat
- R – Relief
- G – Groove
- M – Multi-Hole
- C – Side Clamp
Code
Make
- AP - Alphasem
- AS – ASM
- CA – Canon Bestem
- DA – Datacon
- EE – ESEC
- EM – EMTEC
- HA – Hitachi
- MR – MRSI
- PA – Palomar
- SR - Shibaura
- SW – Shinkawa
- UD – Universal Design
4 digit code 1590 = 15.9mm For OD:
4 digit code 0800 = 8mm
Tip ID Code
4 digit code 0518 = 5.18mm For ID:
Not 0600 = 6mm
Version
